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Oracle NetSuite Production – Streamline Manufacturing operations

Solution Advantage

Helping organisation better manage manufacturing, procurement, production reporting and quality.

Fast & Accurate

NetSuite’s production management capabilities enable organizations to run their manufacturing operations efficiently. From sales order to work order processing, routing and scheduling, order fulfillment and product costing, NetSuite’s manufacturing solution provides real-time visibility into every step of the production process to help you make better-informed decisions. Get your products to market quickly and cost-effectively anywhere in the world with an end-to-end manufacturing software solution designed to run your entire business.

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Complete Business Solutions

Features & Benefits

ASSEMBLY ITEMS

The Bill Of Materials is established and maintained in NetSuite through the use of assembly items. Using this approach ensures consistency for the user as they create and edit all of the information that is required to effectively manage multi-level BOM structures with minimal effort. Advanced options are available such as the ability to mark items as phantoms, define the expected yield, maintain revisions and/or set effectivity and expiration dates to ensure you always build the right version of your product.

Key Capabilities:

  • Multi-Level BOMs
  • Phantoms
  • Revision Control

ADVANCED BOMS

For those companies who want more control over their product data structure, the optional Advanced BOM functionality introduces many additional features. Once enabled, users can create multiple BOM’s for each item—so for example, you can create and maintain separate engineering and production BOMs. Additionally, each BOM can be location-specific or can be linked to multiple end SKUs—ideal where you perhaps sell the same item under multiple brands.

Key Capabilities

  • Customizable record structures for complete design control
  • Location-specific BOMs
  • Link the BOM to multiple end SKUs
  • Enhanced Revision control
  • Easier integration with PLM systems

ROUTINGS

NetSuite’s routing functionality enables you to easily define the people, machines, work centers and time it takes to make your product. This information when combined with our cost templates determines the expected labor, machine and indirect cost to enable you to track the appropriate level of cost detail from your manufacturing process. When using our Advanced Manufacturing feature, you will also be able to automatically generate a finite capacity schedule by defining additional characteristics unique to your facility. Additionally, our routing functionality can be defined to be location specific where necessary.

  • Finite or Infinite Capacity Scheduling
  • Location-specific Routings
  • Flexible Cost Templates

DISCRETE MANUFACTURING

NetSuite offers discrete manufacturers many options for how they manage their production processes regardless of their size, complexity or business maturity. Whether you want to work in an environment without work orders, backflush all of the materials upon completion, issue and track materials and labor as work in process cost or define and track labor through a routing, NetSuite has the features to get you the information you need.

Key Capabilities:

  • Work Orders & Assemblies
  • WIP & Routings
  • Advanced Manufacturing

BATCH PROCESSING

NetSuite Advanced Manufacturing offers companies the flexibility to define batch sizes during the production process and automatically creates batch records. Every batch is processed and tracked uniquely and when combined with NetSuite’s native lot tracking functionality provides complete end-to-end traceability. Machines, employees, work centers and assets are then scheduled and assigned to each individual batch and the manufacturing execution systems barcode and tablet interfaces ensure that all this information is tracked and updated in real time.

  • Automated Batch Management
  • Full Traceability
  • Quality Control

SHOP FLOOR CONTROL

Obtaining accurate information from the shop floor is vital to all aspects of running a manufacturing business and without it you run the risk making critical business decisions without all of the necessary information. Barcode scanners have typically been used to gather production information, but they are limited in the amount of information they can feed back to the user / operator. So NetSuite offers an intelligent tablet interface that provides instant feedback and visual warnings to the user when there are things they need to attend to.

  • Tablet Interface
  • Real-time updates
  • Shop Floor to Top Floor Reporting

FORECASTING

NetSuite’s Demand Planning module offers several ways to calculate and predict demand based on historical demand, open opportunities and manually entered or imported sales forecasts. Whether you want the system to review monthly or weekly demand and generate forecasts using moving average, linear regression or seasonal average calculations you will have the ability to review and edit the forecasted demand before proceeding to supply planning. You can also have the system create demand based on sales forecasts.

Key Capabilities:

  • Analyze Historical Demand
  • Use Sales Forecasts
  • Import from CSV, Web Services

MATERIAL REQUIREMENTS PLANNING (MRP)

MRP is one of the standard methods for balancing demand and supply. NetSuite’s Demand Planning functionality provides the ability to explode BOM’s, check inventory and safety stock levels, review demand and analyze supply before generating planned orders. And it’s all done in the cloud with minimal overhead.

  • Utilize the power of the cloud
  • Generate planned orders
  • Multi-location planning

CAPACITY PLANNING

Production scheduling is one of the most critical elements of running a manufacturing facility, but is also one that is commonly done outside of a system because of the complexities involved with doing it accurately and with precision. The advanced scheduling engine can ensure availability of the most appropriate resource while generating a unique scheduling code that allows for advanced techniques such as light to dark sequencing.

  • Multiple Constraints
  • Scheduling Codes for sequencing
  • Real-time updates from MES

THIS IS WHY WE DO WHAT WE DO

  • AVT team have always gone that extra mile to give us superior service and timely support.

    James Vallejo
    James Vallejo TRT
  • I've been working with AVT since 2009 on integration project and other IT related tasks. The team at AVT is extremely professional, quick, reliable, effective and confidential. Project has been completed in time manner as per scheduled. It's a pleasure to work with AVT and looking forward for future cooperation.

    Phuong Nguyen
    Phuong Nguyen ABOUT LIFE
  • AVT played an integral part in our integration project where they developed many complex solutions to meet our unique business needs and their assistance with integration of Netsuite with our existing business systems was invaluable.

    Mary Wong
    Mary Wong LEXIS NEXIS
  • Our experience with AVT has been very positive. AVT has enabled us to deliver advanced business solution to Rockridge Group. We have circa 150 Netsuite users across our partner companies and AVT has effectively implemented our most complex customisations.

    Leon Condon
    Leon Condon FRESH PRODUCE GROUP
  • AVT have become a key partner to our business through their ability to provide peace of mind when it comes to our Netsuite requirements. AVT played an integral role in our Netsuite implementation and subsequent projects including our Webstore. AVT’s ability to quickly understand our unique needs, develop and then implement a complete solution in a coordinated and timely manner was invaluable to our business.

    Michael Barnes
    Michael Barnes AUTOLAC
  • Mint Wireless is a global business, listed on the Australian Securities Exchange. We were looking for a NetSuite solution provider who could help us optimise NetSuite and address our growing business needs. We choose AVT in this endeavour and found them to be very professional in delivering to our business requirements. AVT trained our staff, assisted in optimising our sales process and help us introduce a new subsidiary into our NetSuite OneWorld account.

    Alex Ng
    Alex Ng MINT WIRELESS
  • Linkup is an innovative consulting business bringing Instinctive Drives® tools and services to Tier 1 markets. Our trademark tool is the I.D. System®. AVT team has played an integral role in providing an integrated solution for the I.D. System® with our ERP, NetSuite. They worked closely with us to understand our requirements and are very responsive to requests for ongoing maintenance and management of the system. We recommend AVT for systems Integration and ERP transformation services.

    Michelle Elliott
    Michelle Elliott INSTINCTIVE DRIVES
  • Our NetSuite Implementation required multiple points of integration with a third party Government application. AVT provided us with a complete solution and the confidence that our business needs would be achieved efficiently and costs effectively.

    Rimma Levin
    Rimma Levin STARKEY HEARING TECHNOLOGIES
  • Thanks to AVT’s integrated solution between IFS SmartFreight® and our NetSuite system, we have increased our order processing from 200 orders a day to 300 orders a day, without strain. Our shipping process is now highly automated, which is easier to use and more accurate – leaving us with happier customers and more pleased employees.

    Michael Simms
    Michael Simms CELL BIKES

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